this post was submitted on 23 Aug 2023
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That's insane. I have the same Bose over-the-ear (I can't stand in-ear) headphones for years. They have been to the gym with me, jogging, and just existing in a humid, Tokyo summer for the last 5.5 years and have zero electronic issues. I did replace the exterior cushiony bit twice now, but the actual electronics are fine.
Do they block outside sound though? AirPods do and the trouble with that is you're also trapping air in with your ears.
And the air being trapped close to your skin will inevitably be a different temperature to the air on the other side of the material. The temperature gradient creates condensation. It's inevitable.
Assuming you want good sound isolation* the solution isn't to avoid condensation, it's to design it so the condensation forms somewhere that it doesn't matter.
(* AirPods sound isolation is so good they have a microphone on the outside which, if it detects a fire/eathquake/etc evacuation siren, will replay that sound with the headphone speaker)
Bose pretty much wrote the book on noise cancelation. They introduced the first commercially available noise cancelling aviation headphones in 1989.