this post was submitted on 10 Mar 2025
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Electronics

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FR2 is the brownish material that many cheap circuit boards are made of. It's a mixture of phenolic resin and paper. Apparently it's quite useful to make gears out of:

Phenolic Gears exhibits superior shear force, help reduce machinery noise, absorbs destructive vibration unlike metal gears, phenolic is non-conductive, protects the mating metal gear train, and are known to outlast metal gears under severe continuous service. (source: https://www.knowbirs.com/phenolic-gears )

(Main pic stolen from here)

(Many more pics here)

Has anyone seen these used anywhere? I've read a hint regarding pool equipment, but I have never seen them there. I assume the fibres allow them to last longer than plastic/resin only gears.

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[–] genuineparts@infosec.pub 1 points 5 hours ago* (last edited 5 hours ago)

Old big EMCO lathes had phenolic gears in their gearbox. I know because I got to rebuild one and that was one surprise I came actross and that day I learned about phenolic gears.
Probably also useful as a safety shear point. Better to grind a phenolic gear to dust that to break something expensive.

Also I will never forget the smell of the gear oil.