I am happy with the result. There is a black line accross the badge due to the head going through it, but I removed it by sanding it. Maybe I should play with the z-hop setting.
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I watched CHEP's video on this method but I've yet to try it. I've been perfecting OP's method but now that I have a color laser printer and transparency film, I'm keen to attempt the toner transfer method. Thoughts on the toner transfer method?