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Have you looked into 3D printing? You could just print a blaster out in pieces.
And still spend hours sanding
We're just discussing which flavor of sanding you want to do
Most definitely but I think it's a lot more straight forward to shape complicated parts than with wood.
Sure, 3D printed part’s definitely have their place, but my goal is eventually “better than screen accurate” - metal armour, wood stocks, metal blaster fittings, etc.